Contour Composites' 24,000 square foot facility is located in Woods Cross, Utah, less than 10 minutes from Salt Lake International Airport.
Our facility houses many different types of design and fabrication equipment.
Our production staff are trained in the latest processes and are expert in many different styles of fabrication including:

• Vacuum bagging
• Prepreg layup
• Hand layup
• Solid laminates
• Honeycomb and foam cores
• Autoclave curing
• Flame spray metalizing
• Tooling of all sizes and shapes
• Finishing and Painting
Bulkhead under full vacuum with thermocouples attached and ready for autoclave cure.
Small aircraft engine cowling
fiber glass construction with structural foam ribs integrated into layup.
3/4" thick carbon fiber/epoxy laminate machined to exact tolerances.
Fabrication Equipment
  • Autoclave - 5' X 10', 500°F, 100psi.
  • Various other curing and warming ovens ranging from 5' X 5' X 10' to 2' X 2' X 2'
  • Machine shop - (2) CNC mills, horizontal lathe
  • Vacuum pumps
  • Spray booth - 8' X 8' X 30'
5' X 10' Autoclave with
programmable controller
CNC mill trimming boss height on
28" X 23" elliptical parabolic reflector
Fabrication
Plenum cap
fiberknit/polyester construction
48" parabolic reflector
carbon fiber/honeycomb
construction
F-4 access panel
Fiber glass/epoxy
Dust collector
fiber glass/polyester construction
Dust collector
fiberknit/polyester
F-4 hi-temp heater duct
fiberknit/epoxy
MD-90 depessurization duct
Kevlar®/epoxy prepreg construction
General aviation interior panel
fiber glass prepreg with thermal and acoustic foam core
Architectural dome
Fiber glass/polyester with 3D fiber glass core
F-4 ventilation duct
fiberknit/epoxy construction
Architectural dome master tool
wood, foam, and fiberglass construction
TACAN antenna layup
fiber glass prepreg construction
Ultra light weight offroad helmet
proprietary materials and processes
Quality

Contour's production staff provides consistently high quality throughout the manufacturing process. Our quality management system is certified to Mil-I-45208 and is also approved by many large aerospace and communication companies. When necessary, we outsource certain processing and testing to facilities that meet our own demanding standards.
Omni radome undergoing final inspection
48" Parabolic reflector
Copyright © 2002 Contour Composites, Inc.